Incoloy 825 Forgings

Starc Metals is a reliable manufacturer and supplier located in Canberra, Australia, with a focus on high-quality **Incoloy 825 Forgings**. Known for our precision engineering and dependability, we take pride in delivering top-notch forged components that adhere to international standards for strength and corrosion resistance. Our cutting-edge facilities and talented workforce guarantee that each Incoloy 825 forging performs exceptionally well, even in the toughest industrial settings. We proudly cater to a variety of sectors, including chemical processing, marine engineering, power generation, and oil and gas, offering durable, cost-effective, and customized forging solutions designed to meet specific operational needs.

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Incoloy 825 Hot Forging

Incoloy 825 Open Die Forging

Incoloy 825 Closed Die Forging

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What is Incoloy 825 Forgings?

**Incoloy 825 Forgings** are primarily made up of nickel, iron, and chromium, with notable additions of molybdenum, copper, and titanium to boost corrosion resistance. This alloy typically features around 38–46% nickel, 22% iron, 20–23% chromium, 2.5–3.5% molybdenum, along with trace amounts of titanium and copper. These components provide remarkable resistance to both oxidizing and reducing acids. On the mechanical side, Incoloy 825 boasts high tensile strength (up to 550 MPa), yield strength around 220 MPa, and good elongation (about 30%), ensuring it remains durable, tough, and performs exceptionally well in harsh environments.

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Forgings

Incoloy 825 Forgings Specification

Specifications ASTM B564 / ASME SB564

Flat bar blocks up to 27″ width and 15,000 lbs.

Cylinders and sleeves up to 50″ maximum O.D. and 65″ maximum length

Discs and hubs up to 50″ diameter and 20,000 lbs.

Rolled, hand forged or mandrel forged rings up to 84″ maximum O.D. and 40″ maximum length

Rounds, shafts and step shafts up to 144″ maximum length and 20,000 lbs.

Chemical Compositions of Incoloy 825 Forgings

Grade C Mn Si S Al Ti Fe Ni Cr
Incoloy 825 0.10 max 0.50 max 0.50 max 0.015 max 0.40 max 0.40 max 5.0 max 58.0 min 20.0 – 23.0

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Incoloy 825 Forgings Mechanical Properties

Density Melting Point Tensile Strength Yield Strength (0.2%Offset) Elongation
8.4 g/cm3 1350 °C (2460 °F) Psi – 1,35,000 , MPa -930 Psi – 75,000 , MPa – 517 42.5 %

Incoloy 825 Forgings Equivalent Grades

STANDARD UNS WNR. AFNOR EN JIS BS GOST OR
Alloy 825 N08825 2.4858 NC22DNB4M NiCr22Mo9Nb NCF 825 NA 21 ЭП703 ЭИ602

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Incoloy 825 Forgings Types

DIN 2.4858 Incoloy Upset Forging
Incoloy 825 Impression Die Drop Forging
Incoloy Alloy 825 Machined Hot Forgings
Incoloy Alloy 825 Press Forging
Incoloy 825 Compression Forging
ASME SB564 Incoloy 825 Forgings

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Frequently Asked Questions (FAQ)

To determine if Incoloy 825 Forgings meet your needs, assess your application's requirements for corrosion resistance, strength, and temperature tolerance. Consult product specifications and industry standards to ensure compatibility with your operational environment.

The forging process for Incoloy 825 typically takes several hours to days, depending on the size, complexity, and specific requirements of the component. Additional time may be needed for heat treatment and quality inspections.

Yes, Incoloy 825 can be forged into custom shapes due to its excellent workability and adaptability. Skilled forging techniques and precise tooling ensure it meets specific design and application requirements.

Incoloy 825 Forgings Uses

**Incoloy 825 Forgings** find extensive use in industries that require outstanding resistance to corrosion and heat. They are perfect for components in chemical processing equipment, pollution control systems, and marine applications where resistance to sulfuric and phosphoric acids is crucial. The alloy’s impressive strength and oxidation resistance make it ideal for heat exchangers, pressure vessels, piping systems, and valves. In the oil and gas industry, Incoloy 825 forgings are commonly used in offshore platforms and sour gas wells. They are also utilized in nuclear fuel reprocessing, pickling equipment, and other high-temperature, high-stress applications.

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