Hastelloy Forgings

Starc Metals is a well-respected manufacturer and supplier located in Canberra, Australia, with a focus on high-quality Hastelloy Forgings. The company has built a reputation for crafting durable, corrosion-resistant forged components that meet the rigorous demands of various industrial sectors. Thanks to their cutting-edge forging technology and strict quality control measures, Starc Metals guarantees that each product delivers exceptional mechanical strength, precision, and long-lasting reliability. Their Hastelloy Forgings are specifically engineered to excel in harsh chemical and high-temperature environments, solidifying Starc Metals’ status as a trusted name in the global alloy manufacturing scene.

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Hastelloy Hot Forging

Hastelloy Open Die Forging

Hastelloy Closed Die Forging

Table of Contents

What is Hastelloy Forgings?

Hastelloy Forgings are mainly made up of nickel, molybdenum, and chromium, with small amounts of tungsten, cobalt, and iron added to boost their resistance to corrosion and oxidation. These forgings showcase impressive tensile and yield strength, outstanding ductility, and remarkable toughness. They also provide excellent resistance to pitting, crevice corrosion, and stress corrosion cracking, even in highly oxidizing and reducing conditions. The fine-grain structure of the alloy ensures mechanical stability and reliability in high-temperature and high-pressure settings.

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Forgings

Hastelloy Forgings Specification

Specifications ASTM B564 / ASME SB564

Flat bar blocks up to 27″ width and 15,000 lbs.

Cylinders and sleeves up to 50″ maximum O.D. and 65″ maximum length

Discs and hubs up to 50″ diameter and 20,000 lbs.

Rolled, hand forged or mandrel forged rings up to 84″ maximum O.D. and 40″ maximum length

Rounds, shafts and step shafts up to 144″ maximum length and 20,000 lbs.

Grades Hastelloy C22, Hastelloy C276

Chemical Compositions of Hastelloy Forgings

Grade C Mn Si S Co Ni Cr Fe Mo P
C 276 0.010 max 1.00 max 0.08 max 0.03 max 2.50 max 50.99 min* 14.50 – 16.50 4.00 – 7.00 15.00 – 17.00 0.04 max
C 22 0.010 max 0.50 max 0.08 max 0.02 max 2.50 max 50.015 min* 20.00 – 22.50 2.00 – 6.00 12.50 – 14.50 0.02 max
B2 0.02 max 1.0 max 0.1 max 0.03 max 1.0 max Bal 1.0 max 2.0 max 26 – 30 0.04 max

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Why Starc Metals?

Packaging

Hastelloy Alloy Forgings Mechanical Properties

Element Density Melting Point Tensile Strength Yield Strength (0.2%Offset) Elongation
Alloy C276 8.89 g/cm3 1370 °C (2500 °F) Psi – 1,15,000 , MPa – 790 Psi – 52,000 , MPa – 355 40 %
Alloy C22 8.69 g/cm3 1399 °C (2550 °F) Psi – 1,00,000 , MPa – 690 Psi – 45000 , MPa – 310 45 %
Alloy B2 9.2 g/cm3 1370 °C (2500 ºF ) Psi – 1,10,000 , MPa – 760 Psi – 51000 , MPa – 350 40 %

Modern Equipments

Expert Engineers

Well Maintained

Efficient Factories

Hastelloy Forgings Types

Hastelloy Upset Forging
Hastelloy Impression Die Drop Forging
Hastelloy Machined Hot Forgings
Hastelloy Press Forging
Hastelloy Compression Forging
Hastelloy Cold Forgings

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Frequently Asked Questions (FAQ)

To improve the surface finish of Hastelloy forgings, use techniques like polishing, grinding, or shot peening. Additionally, chemical or electrochemical cleaning can remove surface contaminants and enhance smoothness.

The most suitable forging techniques for Hastelloy include open-die forging and closed-die forging, which ensure optimal material flow and minimize defects. These methods provide the necessary strength and precision for high-performance applications.

To determine if Hastelloy forgings meet your needs, evaluate their chemical composition, mechanical properties, and corrosion resistance in your specific operating conditions. Conduct material testing or consult with suppliers for tailored solutions based on your application requirements.

Hastelloy Forgings Uses

Hastelloy Forgings find extensive applications in industries like chemical processing, marine, aerospace, power generation, and oil and gas. They are perfect for creating flanges, shafts, rings, fittings, and pressure vessel components that are exposed to corrosive chemicals and extreme temperatures. Additionally, these forgings are used in reactors, heat exchangers, pollution control equipment, and scrubbers. Their outstanding corrosion resistance and mechanical strength make Hastelloy Forgings the go-to choice for environments where reliability, safety, and long-term durability are essential for operational success.

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