Tool and Die Steel D2 Bars

Starc Metals stands out as a leading manufacturer and supplier of Tool and Die Steel D2 Bars, proudly based in Canberra, Australia. Known for their top-notch products and dependable service, Starc Metals offers D2 steel bars that adhere to international standards for precision, strength, and durability. With state-of-the-art manufacturing facilities and a talented workforce, the company guarantees consistent quality and performance in every item they produce. Catering to sectors like automotive, aerospace, and heavy engineering, Starc Metals provides robust and cost-effective solutions for tooling, die-making, and various industrial applications, helping clients boost productivity and extend tool life throughout Australia and beyond.

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D2 Tool Steel Round Bar

Die Steel D2 Rods

D2 Tool and Die Steel Bar

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What is Tool and Die Steel D2 Bars?

Tool and Die Steel D2 Bars are high-carbon, high-chromium cold-work tool steels celebrated for their outstanding wear resistance, hardness, and dimensional stability. Their typical composition features Carbon (1.50–1.60%), Chromium (11–13%), Molybdenum (0.70–1.20%), Vanadium (0.80–1.10%), and Manganese (0.30–0.50%). D2 steel boasts hardness levels ranging from 55 to 62 HRC, along with excellent toughness, high compressive strength, and abrasion resistance. This unique blend of properties allows it to maintain sharp edges and precise tolerances even under heavy-duty conditions, making it one of the most trusted cold-work tool steels on the market.

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Tool and Die Steel D2 Bars Specifications

  • Standard : ASTM A681, ASME SA681
  • Dimensions : EN, DIN, JIS, ASTM, BS, ASME, AISI
  • Form : Round
  • Diameter : 10 mm ~ 900 mm
  • Size : 0.08 mm to 25.00 mm
  • Diameter Range : 0.040 mm – 12 mm (0.0016” – 0.4724”)
  • Application : Lathe Tools, Milling Cutter, Cutter Blades, Boring Tools, Twist drills, Milling Knives, Reamers, Taps, Metalcutting saws, Screw Cutting Tools, File Cutter’s Chissels, Drills, Hobs, Drill Bits, Tread cutting tools etc

Chemical Compositions of Tool and Die Steel D2 Bars

ASTM A681CMnPSSiCrVMo
D21.41.60.10.60.030.030.10.611130.51.10.71.2
DIN ISO 4957CMnPSSiCrVMo
1.2379/X153CrMo121.451.60.20.60.030.030.151.611130.710.71
JIS G4404CMnPSSiCrVMo
SKD111.41.6 0.60.030.03 0.411130.20.50.81.2

Mechanical Properties of Tool and Die Steel D2 Bars

Mechanical PropertiesMetricImperial
Hardness, Knoop (converted from Rockwell C hardness)769769
Hardness, Rockwell C6262
Hardness, Vickers748748
Izod impact unnotched77.0 J56.8 ft-lb
Poisson’s ratio0.27-0.300.27-0.30
Elastic modulus190-210 GPa27557-30457 ksi

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Equivalent Grades of Tool and Die Steel D2 Bars

CountryUSAGermanJapan
StandardASTM A681DIN EN ISO 4957JIS G4404
GradesD21.2379/X153CrMo12SKD11

Thermal Properties of Tool and Die Steel D2 Bars

PropertiesConditions
T (°C)Treatment
Thermal expansion10.4 x 10-6/ºC20-100–

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Tool and Die Steel D2 Bars Types

CrMo D2 Cold Drawn Bars
Chrome Molybdenum Steel D2 Bright Rods
D2 Hot Forged Round Bars
D2 Cold Rolled Die Steel Bar
D2 Hot Rolled Tool Steel Bar
Tool and Die Steel D2 Threaded Bar

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Frequently Asked Questions (FAQ)

Tool and Die Steel D2 Bars can be welded, but it's challenging due to their high carbon content. Preheating, post-weld heat treatment, and using specific filler materials are essential.

Tool and Die Steel D2 Bars are semi-corrosion-resistant due to high chromium content (12%). While not fully stainless, they offer moderate resistance to rust in less aggressive environments.

Tool and Die Steel D2 Bars should be stored in a dry, ventilated area to prevent moisture exposure. Use protective coatings like oil or rust inhibitors to minimize corrosion risk.

Tool and Die Steel D2 Bars Uses

Tool and Die Steel D2 Bars find extensive use in industries that demand high wear resistance and precision. They are commonly used for blanking and punching dies, cutting tools, shear blades, forming dies, and industrial knives. Additionally, they play a crucial role in stamping, extrusion, and other cold-work operations where durability and dimensional stability are essential. The hardness and resistance to deformation of D2 steel make it perfect for tools that face repetitive stress, abrasion, and impact. Its ability to keep sharp edges under high-pressure conditions ensures a longer service life, enhanced efficiency, and lower maintenance costs in challenging manufacturing environments.

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